带斜孔的U形支座注塑模具设计

根据某品牌汽车U形支座结构特点设计了模具的浇注系统、成型零件、推出机构以及斜孔抽芯机构等关键部件。其中采用热流道系统与普通流道系统相结合的复合结构,解决塑料材料流动性差的工艺问题;采用二级滑块抽芯机构解决斜孔成型与抽芯的结构难题。生产实践表明:该模具结构紧凑,动作可靠。     

适用于“一步酸溶法”生产氧化铝工艺中稀释料浆的高分子絮凝剂的合成

为达到"一步酸溶法"生产氧化铝工艺中稀释料浆在高温、高酸度工况下进行固液高效分离的目的,以丙烯酰胺(AM)与阳离子(DMDAAC)为共聚单体,通过水溶液聚合法合成了阳离子聚丙烯酰胺(CPAM)絮凝剂。以转化率和相对分子质量为目标,通过单因素分析法确定了最优的合成工艺条件,即反应温度30℃,单体总质量分数为30%,阳离子度5%,K2S2O8和NaHSO3质量分数均为0.005%,2,2′-偶氮二(2-脒基丙烷盐酸盐)(V50)质量分数为0.0025%,乙二胺四乙酸(EDTA)质量分数为0.05%的条件下,反应时间为6 h,获得相对分子质量为1.2×107溶解性能较好的阳离子型聚丙烯酰胺(CPAM)。     

浅谈煤矿数据的分析与应用

当今社会科技发展快、信息流通量大,人们之间的交流越来越密切,大数据这个高科技时代的产物也应运而生。煤炭作为工业发展的重要组成部分,其发展关系着整个工业的发展。如今,许多现代大型煤矿已能将井下设备信息上传到地面,在地面就可直观的看到设备当前运行的情况,从而更可靠的进行安全生产。通过结合实例将上传的设备信息数据进行整理和分析,从而预测设备的运行状况,提出建设性建议。同时对加强煤矿安全生产、促进煤炭行业现代化建设、提高煤矿的经济效益和社会效益具有重要的意义。     

双相区加速冷却处理对X80管线钢组织与性能的影响

采用双相区加速冷却法(加速冷却始冷温度为700 ℃)对X80管线钢进行热处理,获得了贝氏体和铁素体(B+F)双相组织。然后通过组织表征、力学性能测试以及在3.5wt%NaCl溶液中的耐蚀性进行研究。结果表明:热处理后获得的管线钢组织由板条状贝氏体、多边形铁素体及少量马氏体/奥氏体岛组成。与热处理前相比,(B+F)双相管线钢屈强比较低,为0.65,初始加工硬化指数为0.31,均匀伸长率达8.3%,塑性显著提升;双相组织中含有52.4%的铁素体,因而耐腐蚀性明显提高。通过双相区加速冷却法获得的(B+F)两相组织在塑变过程中发生协调变形,可以适应大变形的需求,同时耐蚀性优异,为大变形管线钢实际生产提供一定的借鉴。     

Reduced texaphyrin: A ratiometric optical sensor for heavy metals in aqueous solution

We report here a water-soluble metal cation sensor system based on the as-prepared or reduced form of an expanded porphyrin, texaphyrin. Upon metal complexation, a change in the redox state of the ligand occurs that is accompanied by a color change from red to green. Although long employed for synthesis in organic media, we have now found that this complexation-driven redox behavior may be used to achieve the naked eye detectable colorimetric sensing of several number of less-common metal ions in aqueous media. Exposure to In(III), Hg(II), Cd(II), Mn(II), Bi(III), Co(II), and Pb(II) cations leads to a colorimetric response within 10 min. This process is selective for Hg(II) under conditions of competitive analysis. Furthermore, among the subset of response-producing cations, In(III) proved unique in giving rise to a ratiometric change in the ligand-based fluorescence features, including an overall increase in intensity. The cation selectivity observed in aqueous media stands in contrast to what is seen in organic solvents, where a wide range of texaphyrin metal complexes may be prepared. The formation of metal cation complexes under the present aqueous conditions was confirmed by reversed phase high-performance liquid chromatography, ultra-violet-visible absorption and fluorescence spectroscopies, and high-resolution mass spectrometry.     

New ways to improve the damping properties in high‐performance thermoplastic vulcanizates

The incorporation of viscoelastic materials represents an effective strategy to reduce the vibratory level of structural components. Thermoplastic vulcanizates (TPVs) are a special type of viscoelastic material that combines the elastomeric properties of rubbers with the easy processing of thermoplastics. In the present work, we propose innovative ways to improve the damping properties of high‐performance TPVs by using rubbers with carboxylic functionalities. For that, TPVs from physical blends of carboxylated hydrogenated acrylonitrile butadiene rubber (XHNBR) and polyamide 6 (PA6) were prepared. The chain dynamics of different mixed crosslink systems containing peroxide, metal oxides and hindered phenolic antioxidants were investigated in order to find the most suitable strategy to design a high‐performance TPV system with upgraded damping properties. The results indicate that the damping performance of the TPV system can be tailored by controlling the type and magnitude of the bonding interactions between the mixed crosslink system and the XHNBR rubber phase. Therefore, this study demonstrates the potential of TPV systems containing carboxylic rubbers as high‐performance damping materials. © 2020 Society of Chemical Industry     

表面形态对铝合金表面注射结合性能的影响

通过对铝合金表面进行阳极氧化和偶联剂处理，提出了一种注塑工艺直接成形铝合金聚酰胺复合构件的方法。利用激光共焦扫描显微镜和傅里叶红外(FTIR)光谱仪对经处理过的铝合金表面结构和成分进行了分析，结果表明：铝合金表面粗糙度和偶联剂固化时形成的Si-O-Al、C-N等化学键对界面结合力有重要影响。讨论了阳极氧化工艺参数和偶联剂固化条件对铝合金表面形貌、成分和注塑复合构件力学性能的影响规律，借助扫描电子显微镜(SEM)分析了复合构件拉伸剪切的破坏机理。     

气压仪器检定装置的升级改造

文章针对气压检定装置在使用中存在的一些问题,会同厂家对其进行了升级改造。介绍了改造后的气压检定装置的设计原理、软件和硬件设计以及技术指标等,新装置集成了目前先进的计量设备及技术,编写相应的程序软件升级改造而成。可广泛适用于气象部门空盒气压表、自动站气压传感器以及部分数字压力计的计量检定工作,实现气压检定工作的自动化,提高检定数据的准确性和可靠性,并有效提高检定的工作效率。     

朝凯煤矿露天台阶爆破装药结构优化应用研究

本文以神达朝凯煤矿正在开采的台阶为工程背景,针对该矿在台阶爆破过程中存在着大块率高、根底多的现象,通过改变装药结构的方式对爆破参数进行优化。实践证明,优化后大块率和根底问题的治理效果明显。     

工程水压爆破在煤层爆破中的应用

通过黑岱沟露天煤矿的工程试验总结了工程水压爆破技术(水土复合填塞炮孔)的原理及在露天煤矿爆破施工中的应用效果。在露天煤矿爆破施工中采用工程水压爆破技术,可以提高煤层爆破的大块率,降低单位立方岩石耗药量,降低爆破气体的温度,同时可以降低煤层爆破失火率、粉尘排放量,有效地控制爆破飞石。